Crusher Performance Modeling

H-E Parts CrusherVision™ software is used in conjunction with their ChamberVision™ software to develop modified crushing cavities to satisfy specific customer targets. Depending on customer requirements, liner profiles can be changed to improve wear life, reduce power draw or increase tonnage. H-E Parts also has expertise with and utilizes plant simulation and flow analysis software to optimize complete crushing circuits.

ChamberVision™ is H-E Parts proprietary wear modelling software, and has been proven over many years to accurately predict wear performance in cone and gyratory crushers.

ChamberVision™ advanced crusher model simulation software also provides predictions of:

  • Throughput
  • Power draw
  • Prediction of crushed product distribution
  • Scenario testing to estimate the effects of changing machine parameters such as speed and eccentric throw
  • Design-stage analysis tools to prevent issues such as chamber packing

CrusherVision™ simulation software allows H-E Parts engineers to tailor designs to individual customer requirements, such as:

  • Optimized tonnage rate
  • Optimized crushed product size
  • Decreased power draw
  • Improved power utilization
  • Decreased recirculating load
  • Extended and consistent Mean Time between failures (MTBF)
  • Improved uptime
  • Lowest overall cost of ownership

ChamberVision™ allows H-E Parts to verify the expected performance of liner designs within hours, whereas conventional testing methods may take years to complete. By combining the capabilities of ChamberVision™ and CrusherVision™ liner performance can be predicted at all stages of the liner life, minimizing risk and allowing for accurate benchmarking figures to be set with a high degree of certainty.