Gyratory Crusher Liners

HEPI – Crushing Solutions delivers site-specific gyratory crusher liners designed to maximize wear life, improve efficiency, and reduce total cost of ownership.

Our engineers develop customized concave and mantle designs using high-quality manganese and liquid-quenched Ni-Cr-Mo steels, which outperform standard air-quenched alternatives. This results in longer liner life, reduced failure risk, and consistent crusher performance throughout the liner’s lifespan.

By tailoring each design to your specific site conditions, HEPI frequently extends concave life by over 50% without the high risks associated with white iron liners.

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Gyratory Crusher Liners

Site-Specific Applications

Engineered gyratory liners designed for site-specific applications

Optimized Wear Life and Performance

Custom concave and mantle profiles to optimize wear life and performance

Durability and Failure Resistance

Liquid-quenched Ni-Cr-Mo steels for durability and failure resistance

Optimized Lower Total Cost of Ownership

Consistently extends concave life by over 50%, lowering operating costs

Gyratory Crusher Liner Resources

CME Gyratory Crusher Liners

In-Depth Gyratory Crusher Liners

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HEPI – Crushing Solutions specializes in precision-engineered gyratory crusher liners, offering extended wear life, improved crusher performance, and reduced downtime.

Our gyratory concaves and mantles are manufactured from high-performance manganese and liquid-quenched Ni-Cr-Mo steels, delivering more consistent wear life and significantly lower failure risks than standard air-quenched alternatives.

Before manufacturing any liner set, HEPI engineers conduct an in-depth analysis of your site’s specific requirements. This application-first approach results in:

  • Over 50% increase in liner life without high-risk white iron materials.
  • Optimized mantle and concave profiles for consistent wear and predictable performance.
  • Reduced total cost of ownership by extending service intervals and lowering maintenance needs.

Corrugated vs. Smooth Mantle Deisigns

HEPI pioneered the fully corrugated mantle concept, which has:

  • Reduced power draw by approximately 20% in certain applications.
  • Increased throughput, improving overall plant efficiency.

While corrugated mantles can deliver outstanding results in some applications, HEPI also offers conventional smooth mantles where appropriate, ensuring the best possible performance for your operation.

With millions of dollars in stock, HEPI guarantees rapid delivery and minimal downtime, keeping your gyratory crushers running efficiently.

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